Belt Disc Sander Info
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Belt/Disc Sanders

This tool can really save some time and do helpful things, but it can also ruin a piece in a hurry. On this page, I’ll be covering the benchtop type of belt/disc sander, and not the handheld belt sander. That has it’s own page here.

I have some tips for you, and I’m going to separate them out since they’re really two different sanders that share a motor.

Belt Sander

Basically, this part of the sander takes off stock along the direction of the grain. Trying to take some off the end grain with this tool can be hazardous and frustrating – so don’t try it.

I’ll cover the “how to sand” part on another page, and you can click here to read it – after you’ve finished this one. Better yet, just keep reading and use the link at the end of this page. 

Here’s what you can do with this type of sander:

1)    This type of sander is good at smoothing flat surfaces.

2)    You can easily round an edge on a board for a finished look.

Here are a few things to watch out for:

1)    You can easily sand off your fingernails – or fingertips – if you’re not careful

2)    You can take a board out of square VERY easily. This means that the surface you’re sanding can easily wind up out of parallel with the other side. If you look at the end grain, you’ll see one edge is thinner than the other when this happens.

3)    Your belts need to be adjusted correctly to track properly. This means your belt could wander while your sander is running, and that makes it really hard to use it effectively. I’ve noticed that, for whatever reasons, some belts can’t be adjusted to work on my sander. Try another one before you make yourself crazy trying to adjust tracking on a belt that won’t work. I just cut up the bad ones and use them for hand sanding.

If you want more info about using a belt sander, then click here or use the link at the end of the page. 

Disc Sander

Basically, this sands end grain and curves (or corners). One point to mention up front: ONLY USE THE SIDE ROTATING DOWN. This means only using the left side of the disc if your disc rotates counter-clockwise. Otherwise the force of the motor can lift the piece right out of your surprised grasp and send it flying – maybe into you. 

One caution: if you use a disc sander to take a little off the end of a board, there’s a good chance you’ll sand it out-of-square. If your piece isn’t exactly perpendicular to the disc, then you’ll sand an angle into the board.

If you need to trim a tiny amount off the end of a board, I favor the miter saw. That may sound a bit crazy, but it works. Just click here to read about the technique. 

I have a couple of pages with more detail about belt and disc sander technique, and the links are just below. 

        Belt sander technique

        Disc sander technique

       

 

 

Kevin Adam

"The Basement Woodworker"

 

 

basic belt/disc sander

A basic belt/disc sander